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Metal Fabrication

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METAL SPINNING

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1.1DESCRIPTIONMetalspinning,alsoknownasspinformingorspinningormetalturningmostcommonly,isametalworkingprocessbywhichadiscortubeofmetalisrotatedathighspeedandformedintoanaxiallysymmetricpart.SpinningcanbeperformedbyhandorbyaCNClathe.Metalli’smetalspinningprocessconsistsawidevarietyofmaterialscopesanddesigns.Ourcustommetalspinningservicesofferacost-effectiveandon-demandsolutionforyourmanufacturingrequirements. 1.2Benefitsofmetalspinning●Affordabletostart●Easytomakechanges●Fastturnaroundtimes●AdjustableOrderSize 1.3METALMATERIALS◆AluminumandaluminumalloysAA1060/1070AA3003AA5052◆COPPERH59/62/65◆BRASS◆STEELMillsteelDeepdrawingsteel◆STAINLESSSTEELSS201/202SS304 1.4Metalli’smetalspinningcapabilities●Length/width/diameterupto1.2meters●Heightupto1000mm●Wallthicknessupto6mm 1.5SURFACEFINISHES★BeadblastingBeadblastingistheprocessofsmoothing,shapingandcleaningahardsurfacebyforcingsolidparticlesacrossthatsurfaceathighspeeds.Itisusuallyusedtodopre-treatmentforsurfacebeforefurthertreatmentlikepainting,powdercoatingandgalvanization.Alsosandblastingorshotblastingaredescriptionofthisprocess. ★PaintingPaintingisthepracticeofapplyingpaint,pigment,colororothermediumtoasolidsurface.Themediumiscommonlyappliedtothebasewithabrush,butotherimplements,suchasknives,sponges,andairbrushes,canbeused.Thefinalworkisalsocalledapainting. ★PowdercoatingPowdercoatingisadryfinishingprocessthathasbecomeextremelypopularsinceitsintroduction.Itisahigh-quality,durablefinish,allowingformaximizedproduction,improvedefficiencies,andsimplifiedenvironmentalcompliance.Andavarietyofcolorscanbechosenasperwhatyoulike. ★GalvanizationGalvanizationistheprocessofapplyingaprotectivezinccoatingtosteeloriron,topreventrusting,inwhichthepartsaresubmergedinabathofmoltenzinc.Usually,galvanizationconsistsoftwokindswhicharehot-dipgalvanizingandcoldgalvanizing.Hot-dipgalvanizingisachemicaltreatment,istheelectrochemicalreaction.Coldgalvanizingisthephysicaladdress,justbrushthesurfacelayerofzinc,thezinclayeriseasytofalloff.Coldgalvanizingcoatinglayerthicknessisapprox.10um.However,hot-dipgalvanizingcoatinglayerthicknessisover50um. ★PolishingPolishingistheprocessofcreatingasmoothandshinysurfacebyrubbingitorusingachemicalaction,leavingasurfacewithasignificantspecularreflection.Thisprocessisoftenseeninstainlesssteelparts’finishes. ★ChromeplatingChromeplatingoftenreferredtosimplyaschrome,isatechniqueofelectroplatingathinlayerofchromiumontoametalobject.Thechromedlayercanbedecorative,providecorrosionresistance,easecleaningprocedures,orincreasesurfacehardness. ★NickelplatingNickelelectroplatingisatechniqueofelectroplatingathinlayerofnickelontoametalobject.Thenickellayercanbedecorative,providecorrosionresistance,wearresistance,orusedtobuildupwornorundersizedpartsforsalvagepurposes. ★AnodizingAnodizingisanelectrolyticpassivationprocessusedtoincreasethethicknessofthenaturaloxidelayeronthesurfaceofmetalparts.Theprocessiscalledanodizingbecausetheparttobetreatedformstheanodeelectrodeofanelectrolyticcell.Anodizingincreasesresistancetocorrosionandwear,andprovidesbetteradhesionforpaintprimersandgluesthanbaremetaldoes.Anodizingismostcommonlyappliedtoprotectaluminumalloys.Andavarietyofcolorslikewhite,black,readandgreencanbeavailable. ★CustomfinishesIfyoudonotseethefinishthatyourequire,pleasesubmitoneRFQsothatwecanlookintoonecustomfinishforyoursolution. 1.6APPLICATIONS●Allkindsofmetalcovers,dustcovers,filtercovers●Avarietyofmetalhousing●Avarietyoffirebowls 1.7 INDUSTRIESIndustriesthatusedeepdrawingDeepdrawnpartsarewidelyusedinautomotive,household,electronics,energy,constructionandindustrial. ●Automotive【请寻找一个汽车示意图标】●Household【请寻找一个家用产品如食品盆示意图标】●Electronics【请寻找一个电子产品或IC示意图标】●Energy【请寻找一个太阳能或风能示意图标】●Construction【请寻找一个建筑示意图标】●Industrial【请寻找一个类似机械产品示意图标】 1.8OVERVIEWOverview:What’smetalspinning?ThebasicsofmetalspinningMetalspinningisametalworkingprocessbywhichadiscortubeofmetalisrotatedathighspeedandformedintoanaxiallysymmetricpart.SpinningcanbeperformedbyhandorbyaCNClathe. Metalspinningdoesnotinvolveremovalofmaterial,asinconventionalwoodormetalturning,butforming(moulding)ofsheetmaterialoveranexistingshape.Metalspinningrangesfromanartisan'sspecialtytothemostadvantageouswaytoformroundmetalpartsforcommercialapplications.Artisansusetheprocesstoproduce HowdoesmetalspinningWorks?Thespinningprocessisfairlysimple.Aformedblockismountedinthedrivesectionofalathe.Apre-sizedmetaldiskisthenclampedagainsttheblockbyapressurepad,whichisattachedtothetailstock.Theblockandworkpiecearethenrotatedtogetherathighspeeds.Alocalizedforceisthenappliedtotheworkpiecetocauseittoflowovertheblock.Theforceisusuallyappliedviavariousleveredtools.Simpleworkpiecesarejustremovedfromtheblock,butmorecomplexshapesmayrequireamulti-pieceblock.Extremelycomplexshapescanbespunovericeforms,whichthenmeltawayafterspinning.Becausethefinaldiameteroftheworkpieceisalwayslessthanthestartingdiameter,theworkpiecemustthicken,elongateradially,orbucklecircumferentially. 1.9RESOURCES ◆INTRODUCTIONTOLASERCUTTING◆INTRODUCTIONTOSTAMPING◆INTRODUCTIONTODEEPDRAWING◆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Metal Fabrication
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DESCRIPTION
Metal spinning, also known as spin forming or spinning or metal turning most commonly, is a metalworking process by which a disc or tube of metal is rotated at high speed and formed into an axially symmetric part. Spinning can be performed by hand or by a CNC lathe. Metalli’s metal spinning process consists a wide variety of material scopes and designs. Our custom metal spinning services offer a cost-effective and on-demand solution for your manufacturing requirements.
 
Benefits of metal spinning
●Affordable to start
●Easy to make changes
●Fast turnaround times
●Adjustable Order Size
 
METAL MATERIALS
◆Aluminum and aluminum alloys
AA1060/1070
AA3003
AA5052
◆COPPER
H59/62/65
◆BRASS
◆STEEL
Mill steel
Deep drawing steel
◆STAINLESS STEEL
SS201/202
SS304
 
Metalli’s metal spinning capabilities
●Length/width/diameter up to 1.2 meters
●Height up to 1000 mm
●Wall thickness up to 6 mm
 
SURFACE FINISHES
★Bead blasting
★Painting
★Powder coating
★Galvanization
★Polishing
★Chrome plating
★Nickel plating
★Anodizing
★Custom finishes
 
APPLICATIONS
●All kinds of metal covers, dust covers, filter covers
●A variety of metal housing
●A variety of fire bowls
 
INDUSTRIES
Industries that use deep drawing
Deep drawn parts are widely used in automotive, household, electronics, energy, construction and industrial.
 
+++   Automotive 
66   Household 
66   Electronics 
66   Energy 
66   Construction 
444   Industrial 
 
OVERVIEW
Overview: What’s metal spinning?
The basics of metal spinning
Metal spinning is a metalworking process by which a disc or tube of metal is rotated at high speed and formed into an axially symmetric part. Spinning can be performed by hand or by a CNC lathe.
 
Metal spinning does not involve removal of material, as in conventional wood or metal turning, but forming (moulding) of sheet material over an existing shape.
Metal spinning ranges from an artisan's specialty to the most advantageous way to form round metal parts for commercial applications. Artisans use the process to produce 
How does metal spinning Works?
The spinning process is fairly simple. A formed block is mounted in the drive section of a lathe. A pre-sized metal disk is then clamped against the block by a pressure pad, which is attached to the tailstock. The block and workpiece are then rotated together at high speeds. A localized force is then applied to the workpiece to cause it to flow over the block. The force is usually applied via various levered tools. Simple workpieces are just removed from the block, but more complex shapes may require a multi-piece block. Extremely complex shapes can be spun over ice forms, which then melt away after spinning. Because the final diameter of the workpiece is always less than the starting diameter, the workpiece must thicken, elongate radially, or buckle circumferentially.
 
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We’re one thermal management technology company based on metal fabrication

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Office address:

No.12 Mozhou road, Jiangning area, Nanjing city, Jiangsu province, China

Phone: 

025 86136265

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13626107044

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fly20091116


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